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It was one of the larger wooden boxes I have ever re-finished (8.25in. x 10.75in. x 6in.). It was, of course, one of those pre-made craft store boxes, but an exceptionally nice one. I believe it was made of pine, as opposed to the usual bass wood or balsa.
After removing the hardware and sanding it real good, I stained it with a honey maple, a much lighter stain than I usually use. Then I laid out a design on the lid with pencil, using a rose stencil and a paper print out of a triquetra, which I traced with carbon paper. I had planned on creating a design on the sides as well, but never could decide on what to put there. A moot point now.
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Once the design was penciled in, I went over it with the dremel, using a conical stone grinding bit. As I have mentioned before, this has the benefit of creating less 'burring' than would a regular wood carving bur bit. It sands the wood down rather than carving it up. This makes for a much cleaner line, in my opinion, and requires no further sanding.
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Since I stained the wood prior to engraving it, the wood was lighter in the grooves than the surrounding flat areas. I left it this way, instead of my usual 'color in the grooves with a sharpie' or dark stain. I like staining the wood first, even when I do plan on darkening the grooves with a sharpie. It makes for a very nice contrast while you are engraving. It makes seeing your lines and judging your depth much easier.
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This piece sat around the workbench in this state for several months while I ruminated over what to do with the sides. In the end, laziness won out. I decided to just top coat it and be done with it. I gave it two or three coats of clear polyurethane sealer, and then I lined the bottom and the underside of the lid with velvet.
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I am still working on refining my technique when it comes to lining boxes like this. I cut a piece of cardboard, or chipboard to the size of the bottom and trim it a little. Then I glue bridal velvet to the cardboard with spray glue, wrapping the edges around. I never buy cheap crushed velvet. I get the good stuff. It costs me about $25-$30 a yard. Then I glue it down to the bottom of the box. I have made one or two boxes where the sides and bottom are lined, but this was hard. I'm not good enough at judging the fit. I have seen a lot of prop makers on the brassgoggles forum who do linings, and theirs look so much better and more complex. I would like to learn how to do more like they do.
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